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Senseye AI Predictive Maintenance

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Improve Downtime Forecasting

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Improves Sustainability

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Reduction In Operational Costs

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Labour
Management

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Precise
Maintenance

Senseye | Book a Demo
OverviewBenefitsFeaturesAdditional Info

Senseye AI Predictive Maintenance

Advance asset performance with cloud-based industrial AI machine learning predictive maintenance (PdM) technology.

The cloud-based, software-as-a-service (SaaS) solution that uses AI machine learning to offer scalable and sustainable asset performance. It can drive significant business outcomes, improving efficiency, safety and sustainability, while accelerating digital transformation throughout your organisation, especially for asset-centric industries.

Backed with expert consultancy and onboarding guidance from the MCGlobal Solutions team to provide a turn-key predictive maintenance package.

Senseye

Senseye AI Predictive Maintenance enables:

  • Asset Intelligence (AI) across your plants without the need for manual analysis.

  • Simple way to apply PdM to thousands of machines across multiple sites at scale.

  • It helps manufacturers increase productivity.

  • Improves sustainably and safety compliance and reporting.

  • Open APls for easy integration of key systems such as SAP, OSI Pi and more.

  • Pathway to accelerating digital transformation throughout your organisation.

Existing users typically notice a 50% reduction in unplanned downtime and achieve a return on investment in under six months.

By helping users to identify where they should be focusing their maintenance resources, Senseye enables true Predictive Maintenance and delivers major productivity gains:

  • 50% reduction in downtime
  • 55% increased productivity
  • 85% increase in maintenance accuracy
  • Slash unplanned downtime by up to 50

5 key benefits of adopting AI technology use with CMMS

  • Reduces unplanned machine downtime.

    Unplanned machine downtime can contribute over 20% of production costs to modern industrial energy production.

    Proactively managing machine downtown allows you to;

    • manage to your business reputation,
    • improve efficiency,
    • protect the environment, and
    • reduce production costs and therefore your bottom line.
  • Improve sustainability and safety compliance.

    Environment, Social and Governance (ESG) is an important aspect of business facing Australian companies across all industries today. Adopting an AI-powered Predictive Maintenance strategy paves the way towards energy efficiency and environmental stewardship.

    Real-time data seamlessly integrating into your CMMS software, enables energy consumption patterns to be monitored, inefficiencies identified, and decisions to be made based on data.

    Ensuring your equipment operates at peak efficiency without wasting energy also reduces environmental impact and the company’s carbon footprint.

    The software also allows you to produce comprehensive reports on energy consumption, emissions, and sustainability metrics to meet government industry regulatory requirements.

  • Reduce maintenance operation costs.

    Companies can achieve savings of up to 40% on machine maintenance costs with AI-powered predictive maintenance, as the need for manual inspections and overloaded spare inventory reduces.

    The benefit of automating the collection and analysis of machine-health data and the simplification of reporting of results means staff can focus their time on important tasks and be more effective.

    AI automation ensures energy-efficient operations, while minimising the need for human intervention.

    For example, real-time data can trigger automated responses for smart energy controls, such as turning off unnecessary lighting or adjusting temperature settings.

  • Advancements in AI technology offers precise maintenance

    Utilising your resources more efficiently is vital. AI enhancements to CMMS empowers maintenance managers and their team to target the machines showing signs of reduced health.

    Predictive maintenance uses AI algorithms to analyse parameters, such as energy usage, operational efficiency, and maintenance requirements to understand the current and future health of your machines.

    Automated reports will identify red flags, such as equipment degradation, operating deviations, or anomalies. Enabling proactive scheduling of asset maintenance requirements at the optimal time, boosting equipment performance, and minimising breakdowns.

    Results show AI-data insights improve downtime forecasting accuracy by up to 85% for predictive maintenance users.

  • Improves maintenance staff productivity and labour management.

    AI-powered CMMS software provides maintenance teams with; the ability to track asset health, detect abnormalities, and remotely diagnose issues.

    This advancement improves response times while acknowledging factors such as skills, availability, and workload to determine resource allocation. By analysing real-time data, historical records, and maintenance schedules, companies can ensure efficient utilisation of resources by streamlining work order requests.

    For example, maintenance teams can easily view relevant work orders for a site, ensuring other tasks are carried out at the time. if required, rather than returning only a few days later.

    Companies quickly become more efficient as data-driven decision making improves maintenance scheduling and resource allocation, leading to immediate cost savings.

    Our predictive maintenance solution helps industries avoid downtime and save money by automatically forecasting machine failure without the need for expert manual analysis.

    In the long term, AI technology provides the benefit of extended asset lifespan, and improves regulatory compliance.

    Embracing the powerful integration of AI with CMMS software presents a transformative opportunity to reduce financial losses attributed to downtime while achieving environmental and sustainability objectives.

  • Predictive Maintenance (PdM) software designed for asset centric organisations

    Built from the ground-up using sophisticated AI, Senseye Predictive Maintenance is for organisations that need to be confident in the current and future condition of their fleets of machines.

    Senseye PdM integrates seamlessly, on any asset, system, or data source, using data you already collect or with newly installed sensors – part of a complete package.

    The easy-to-use software automatically generates machine and maintainer behaviour models to help direct your attention and expertise to where it’s needed most.

    There is no need for extensive condition monitoring or data science expertise to start seeing results from the cloud-based software.

    For every company that can benefit from reduced machine downtime, increased sustainability and reduced operations and maintenance costs, there’s a Senseye PdM option to suit you.

  • Powered by knowledge and expertise

    Senseye Predictive Maintenance incorporates decades of condition monitoring experience seamlessly into the AI infrastructure that powers the platform. This provides the system with a profound understanding of machine behaviour and the distinctive operational patterns of maintenance teams. Moreover, the platform continuously refines its knowledge base through ongoing learning from real-time interactions with machinery and the unique behavioural practices of maintenance personnel.

    Beyond its intrinsic knowledge base, Senseye PdM is adept at discerning anomalies and potential issues, and is equipped with the foresight to anticipate impending maintenance requirements.

  • Unparalleled scalability – every machine, any sensor

    Senseye Predictive Maintenance employs cutting-edge machine learning methodologies to autonomously generate custom models for each machine type. This innovative approach eliminates the necessity for manual intervention, thereby alleviating the burden of labour intensive and time-consuming processes.

    By leveraging automated model development, Senseye PdM facilitates the rapid implementation of predictive maintenance protocols across extensive networks comprising numerous devices, across multiple locations. This scalability feature is instrumental in streamlining maintenance operations on a large scale, enhancing efficiency, and minimising downtime.

    Senseye PdM has the capability to utilise existing data sources, whether derived from control systems or retrofitted sensors. This ensures optimal utilisation of pre-existing investments, maximizing the value proposition of the predictive maintenance framework within your operational infrastructure.

  • Maintainer focused

    Senseye Predictive Maintenance offers a versatile solution, catering to the needs of maintenance personnel whether they are operating remotely or engaged on-site within the shop floor environment.

    It distinguishes itself as a leading predictive maintenance application by its capability to build models of the machine and user behaviour. This proficiency ensures users receive timely insights when required, accessible through both desktop and mobile platforms, all within an intuitive and contemporary interface.

    This approach fosters a collaborative dynamic between our artificial intelligence framework and your maintenance team, enriching knowledge and expertise. By integrating seamlessly with your operational workflow, Senseye Predictive Maintenance not only enhances predictive maintenance capabilities but also cultivates a culture of continuous improvement within your organisation.

  • Integrate with any asset or data source

    Compatibility between software and hardware components often presents a significant challenge. However, Senseye Predictive Maintenance offers a comprehensive solution by seamlessly integrating with any asset, system, or data source by utilising existing data or data from the newly installed sensors as part of a complete package.

    The user-friendly interface of Senseye Predictive Maintenance simplifies the process of collating and reporting on diverse data sources and human insights. This combination serves to streamline decision-making processes, directing attention and expertise towards areas that warrant immediate intervention, thus optimising maintenance efforts and resource allocation.

    MCGlobal Solutions’ dedicated team will guide you through your unique predictive maintenance journey.

Functions

Predictive Maintenance

Industries

Manufacturing
Utilities & Energy
Mining
Renewables (Wind & Solar)

Regions

Australia, New Zealand

Languages

English

App Details

By Siemens
Added in 2022

Support

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