Asset Management and AI Machine Learning Solutions for

Advanced Manufacturing

Solve Manufacturing Challenges Advanced Manufacturing Capabilities Manufacturing Industry Overview

In today’s fast-paced manufacturing environment, maximising uptime, improving operational efficiency, and ensuring compliance are critical for business success. Modern manufacturing plants face challenges, from unplanned downtime and rising operational costs to regulatory requirements and the need for consistent process standardisation across sites.

An EAM solution enables manufacturers to gain full control of their assets, optimise maintenance processes, improve safety, and empower data-driven decision-making across all facilities.

Are you considering adopting a reliable manufacturing asset management and preventive maintenance software to boost plant uptime and reduce costs? MCGlobal Solutions offers a cutting-edge Enterprise Asset Management (EAM) solution tailored for manufacturing plants of all sizes.

Engineer checking manufacturing machinery

Challenges asset management systems solve

Logging manufacturing specific asset classifications and failure codes.
Setting up an asset structure to reflect production line layouts or process workflows.
Tailor workflows to suit production requirements.
Detail preventive maintenance process to ensure timely servicing of assets.
Scheduled PMs by time-based frequencies or meter-based frequencies - run hours, cycles, throughput etc.
Ability to incorporate calibration routines.
Automatically create Work Orders and send notifications when equipment is “out of tolerance”.
Comprehensive Inventory module to keep track of spare parts, with the ability to create BOM (bill of materials).
Record and report warranty information.
Capture training and certifications to assist with staff and contractor management.
Notify staff and contractors of new Work Order requirements.
Extensive and customisable dashboard to display KPIs.
Complete reporting suite with hundreds of configurable reports.

Advanced manufacturing capabilities

IoT Remote Monitoring

Keeping facilities and assets operating at full capacity is critical to meet your company’s performance objectives.

An IoT remote monitoring solution will allow your company to:

Avoid unnecessary service,
Reduce the frequency of replacing consumables,
Replace equipment only when needed,
Manage energy consumed by assets and facilities,
Reduce the time-to-fix for non-functioning assets,
Decrease repair time.

Online Mobile Accessibility

Technicians can have up-to-the-minute access to Work Orders at their desks or on job sites, with access to mobile application software with their enterprise asset management (EAM) software. Delivering an increase in productivity from anywhere, anytime

Technicians won’t miss a deadline as Work Orders and task lists are laid out in this easy-to-use application. This mobile-ready tool allows your team to work anywhere a wireless or mobile phone signal is available.

The Ultimo Go app is part of the Ultimo EAM system and gives teams access on a tablet or smartphone, so important information is always readily available. Teams will benefit from:

Access Work Orders at your fingertips
Instantly complete tasks
Use your CMMS/EAM in the field at any time
Use, adjust and receive spare parts inventory
Utilise start/stop-clock functionality to log wrench time
Eliminate the need for print-outs and reduce waste

AI Machine Learning Predictive Maintenance

Our manufacturing solution offers the integration of AI technology for predictive maintenance. For full benefits and capabilities, go to AI Predictive Maintenance.

The award-winning AI machine learning software implementation is an expertly managed service that MCGlobal Solutions offers to set up and guide your journey to a full return on investment.

Turn-key, worry-free implementation
No in-house data scientists or condition monitoring engineers are required

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Success Story

Healthcare Manufacturer

Complying with Key Industry Standards

A world-leading healthcare manufacturer required an asset management software solution that complied with the strict Code of Federal Regulations (CFR).

MCGlobal Solutions staff worked closely with the client to scope the software enhancements necessary to meet CFR requirements that included;

Authorised record changes
Digitally signing for recorded changes
Workflow auditing

The service provided not only resulted in a software solution that meets strict regulatory requirements but it has also provided the client with confidence MCGlobal Solutions has the products and expertise to fulfil their business needs into the future.

Advanced Manufacturing

Challenges asset management systems solve

Logging manufacturing specific asset classifications and failure codes.

Setting up an asset structure to reflect production line layouts or process workflows.

Tailor workflows to suit production requirements.

Detail preventive maintenance process to ensure timely servicing of assets.

Scheduled PMs by time-based frequencies or meter-based frequencies - run hours, cycles, throughput etc.

Ability to incorporate calibration routines.

Automatically create Work Orders and send notifications when equipment is “out of tolerance”.

Comprehensive Inventory module to keep track of spare parts, with the ability to create BOM (bill of materials).

Record and report warranty information.

Capture training and certifications to assist with staff and contractor management.

Notify staff and contractors of new Work Order requirements.

Extensive and customisable dashboard to display KPIs.

Complete reporting suite with hundreds of configurable reports.

Advanced manufacturing capabilities

IoT Remote Monitoring

Online Mobile Accessibility

AI Machine Learning Predictive Maintenance

Success Story

Manufacturing industry by sectors

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