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How to achieve successful CMMS Implementation

Want to hear a frightening statistic? According to most online reports, approximately 80% of all computerised maintenance management system (CMMS) implementations fail.

What are the reasons for CMMS implementation failure?

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We believe it can be attributed to four main aspects:

  1. poorly defined goals
  2. lack of leadership buy-in,
  3. deficient training, and
  4. a non-intuitive user experience.

For more than 15 years MCGlobal Solutions has worked with customers on successful CMMS implementations. We address these challenges and focus our resources on ensuring customer success.

As a result, we’ve orchestrated hundreds of successful CMMS implementations—from large enterprises to smaller shops—and achieved a remarkably high overall customer satisfaction and project success rating.

So, what does a successful CMMS implementation look like?

And precisely how can your organisation ensure all the foundations are in place to achieve success?

Based on our experiences, we have defined ways to improve your team’s CMMS onboarding and implementation.

Three tips for a successful implementation

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1. Partner with experienced, strategic maintenance consultants.

MCGlobal Solutions encourages the inclusion of high-level staff to help drive the defined outcomes, and the project managers must understand how the project aligns with the company’s business strategy.

As CMMS consultants, MCGlobal Solution will:

  • Help you to establish an implementation plan and timeline which is required for implementation success.
  • Work with your management team to evaluate current business processes
  • Suggest improvements, if necessary
  • Predict the impact of adopting a CMMS solution, and
  • Determine how the software best fits into the mix.

As part of our implementation, we will work with business leaders to align your CMMS goals and advantages with existing operations. This will ensure adopting a CMMS will lead to improvements in efficiency, productivity and performance.

2. Commit to comprehensive and continual training.

There is nothing like upfront training and ongoing guidance to ensure your team becomes au fait with the full functionality of CMMS software. It also paves the way for better user adoption.

Ensure your CMMS’s upfront training is designed to educate employees on the benefits and uses of a CMMS; this should be across all departments. Involve your core maintenance team, along with key techs and vendors, by offering them the opportunity to get involved in comprehensive training resources.

Importantly, provide your teams with access to continued learning beyond the initial CMMS implementation.

This is imperative as:

  • new employees join your company,
  • system updates roll out, and
  • your company will grow.

3. Choose a dedicated success team.

Don’t just think about the software.

CMMS technology can track and improve maintenance performance, however it isn’t always easy to implement. Investing in a company-wide CMMS initiative requires commitment, including a team dedicated to its successful execution and adoption.

It is necessary to go beyond software capabilities when evaluating CMMS software options.

Benefits of dedicating a team to the project:

Successful onboarding

Using data migration, we will help coordinate a smooth database transformation to ensure all assets and preventive maintenance systems (PMs) are configured and accurate. This can save your team the stress and confusion of importing pertinent data.

Excellent lines of communication

Between implementation and adoption, communication is critical. A common error in CMMS implementation is a lack of support between the maintenance team and the vendor, having a dedicated team helps overcome this.

Greater business impact

If planned, developed and managed correctly, a CMMS will bring about greater efficiencies in organisational operations. Define project goals, roles and milestones to make better decisions about maintenance operations.

 

Why our Customers win with successful CMMS implementations

MCGlobal Solutions helps our customers solve real business problems, and ultimately, we work to make your day-to-day operations and tasks as efficient as possible. The team are committed to building software solutions that solve your business challenges, and we work hand-in-hand with you to make it happen.

 

What the MCGlobal Solutions team provides:

  • A highly experienced team who have consulted on many CMMS implementation projects across diverse industries
  • Set-up of all assets, PMs and inventories are successfully loaded, configured and accurate
  •  Training tailored to your user’s role and responsibilities. This will allow your staff to quickly adapt to the features and capabilities of the CMMS systems.
  • Focus on customer-attuned feature development and any third-party integrations with your other software systems are proposed.

Speak with our team for further advice on what CMMS software we can offer and how to achieve a successful CMMS implementation – CONTACT US

 

 

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Best Practices to Establishing System Naming Conventions

“A little forethought at the start can save a lot of time in the future.”

It is advised as a best practice to build a strong naming convention and protocols during the initial setup of the Computerised Maintenance Management System (CMMS). This will make it easier for workers to get used to using the Maintenance Connection modules. By employing a consistent and logical format, the explorer lists will naturally group listings to simplify the look-up and search process.

There are five modules where this is particularly relevant

  1. Assets
  2. Inventory
  3. Classifications
  4. Procedures
  5. Preventative Maintenance

1. Assets

As assets are often added, modified or moved within the asset tree, the ID and name need to contain sufficient information to make them identifiable without requiring them to be altered if modified or moved. The ID can often incorporate the classification or unique numbering associated with that asset. The name should start with a general description followed by increasing levels of refinement.

Asset ID and name example

Asset ID: GENDSL200-026

Asset Name:  Generator, Diesel Standby 200KVA Siemens

Always make allowances in the ID for future additions and larger sizes. In the given example, -026 was used in preference to -26 as there is the possibility that there may be more than 99 Generators in the future.

2. Inventory

Inventory/stock items can number into the thousands for many companies.

The ID and naming of these need to be standardised to allow

  • efficient searching for a part,
  • removal of duplication from non-standard descriptions,
  • sufficient descriptors to avoid ambiguity, and
  • new items to be added that match the existing naming convention.

Often the inventory ID is not related to the description of the item, but rather a simple indexed number matching a barcode. A defined number of numerals/letters is valuable in keeping inventory in order.

Inventory ID example

Inventory ID: FIX1003456

Inventory Name:  Bolt, M16 x 100 SST

Inventory ID: MTR040403F

Inventory Name:  Motor, 4KW 4Pole 3PH 415V Foot Mount

The name, however, should follow a noun-adjective protocol. It can also include manufacturer or model details in situations where this is relevant to the correct selection.

3. Classifications

In several major industries, some standards can help in creating a set of classifications. Reporting and analysis can be enhanced by having major classification groups, these can then be broken down further into more specific descriptions.

In the International Standard for the Petroleum, Petrochemical and Gas industry ISO 14224, they used a four-letter abbreviation to group and sort classifications

Classification naming convention example

COAX = Compressor (CO) – Axial (AX)

VESE = Vessel (VE) – Separator (SE)

A similar convention can be used by incorporating the same or more letters or numbers for other industries which do not have existing standards.

4. Procedures

Avoid creating duplicate procedures and easily identify all applicable procedures when updates are required by using the classifications in the procedure and preventative maintenance ID.

As the procedure can either relate to a time or meter-based interval, or an unscheduled type of repair, the ID and name need to be flexible enough to allow for all variables.

Procedure naming convention example

VESE-M48-M-30  = Vessel, Separator 48-Monthly Mechanical Internal & External Inspection

VESE-X01-M-01 = Vessel, Separator Recoating of Corrosion Protection

5. Preventative Maintenance

The classification can be incorporated into the preventative maintenance ID and the name. A similar protocol can be used, with the main variation being the inclusion of the asset within preventative maintenance.

Preventative maintenance ID example

PM-VESE-M-COMPSTN-01 = Vessel, Separator Mechanical Service Compression Station 01

Contact us for a free demonstration

For more information and advice about Maintenance Connection CMMS, please contact our friendly and highly-experienced team at MCGlobal Solutions. We can arrange a free demonstration of our asset management software based on your specific issues.

 

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